Types of Electric Bike Wiring Harness
As leading Electric Bike Wiring Harness Suppliers in Pune, we provide a range of specialized harnesses to ensure top performance and reliability for e-bikes.
1. Battery Wiring Harness
Battery wiring harnesses are used to connect the battery with important e-bike parts such as the motor and controller so electricity is delivered smoothly. Because of their high-conductivity copper wires, they safely deal with high currents. Well-insulated items resist damage from being moved a lot and from different weather conditions. It guarantees that energy for e-bikes is always reliable and strong. For efficient power management, harnesses are very important.
2. Motor Wiring Harness
The connection between the motor and the controller is made possible by the wiring harness which aids in running the e-bike properly. They have been built to manage large power loads, so less energy is wasted. Strong materials are used to build these which helps them withstand fierce circumstances and vibrations. It ensures that the motors of electric bikes will work reliably for a long time. These signals help your bodily movements work efficiently.
3. The Battery Management System (BMS) Harness
Battery management and harness integration allows for battery health monitoring and protection. They avoid problems such as overcharging and short circuits which are unsafe. Because they are both space-saving and corrosion-resistant, they provide safe and stable connections. The harnesses work to help the battery last as long as possible. They account for a big part of how long your bike battery will last.
4. Throttle and Display Harness
Connecting the throttle and display units to the controller is accomplished by throttle and display harnesses. They connect the speakers using shielded cables so their signals are not interrupted by nearby interference. They allow riders to see their speed and status with high accuracy. They improve how safe and convenient e-bikes are. This means they are important for how riders interact with games.
5. Charging Harness
Using a charging harness means you safely and easily charge your battery with strong, waterproof connectors. They have a wide range of charger ports and are meant for regular daily use. Such harnesses make charging an e-bike quick and extremely safe. They enhance how enjoyable and dependable the system is to use. Therefore, they are fundamental parts of e-bike chargers.
Discover our robust EV design and development services in Pune that align perfectly with our specialized E‑Bike wiring harness solutions.
Specifications of Electric Bike Wiring Harnesses
Our Electric Bike Wiring Harness Manufacturers in Pune produce harnesses with detailed specifications to make sure top performance and safety.
| Specification |
Details |
| Wire Material |
High-conductivity copper with PVC or TPE insulation |
| Voltage Rating |
Up to 60V for e-bike applications |
| Current Capacity |
10A to 50A, depending on harness type |
| Temperature Range |
-20°C to 80°C for durability in extreme conditions |
| Connector Types |
IP67 waterproof connectors, JST, or Molex |
Applications of Electric Bike Wiring Harness
As leading Electric Bike Wiring Harness Suppliers in Pune, we provide harnesses that support critical e-bike functions for enhanced performance and safety.
1. Power Transmission
The wiring in our electric cars makes sure that power from the battery is supplying and reaching smoothly to the motor. These harnesses use wires that conduct electricity well to prevent energy from being lost while sending it. The application makes sure e-bikes operate smoothly and without problems. Reliability is especially important for the operation of the ride.
2. Signal Communication
Controllers, sensors and displays communicate with each other real-time through these harnesses. They make it possible to adjust speed exactly and monitor the machine with very little chance of interference. Riders can depend on the instrument for proper and safe bike operation. Good control depends heavily on effective display capability.
3. Battery Management
The harnesses connect to the Battery Management System to track battery wellbeing. They help avoid overcharging and short circuits which improve overall safety and the lifespan of the battery. Under different situations, the app guarantees that your battery works at its best. It plays a big role in maintaining smooth operation of your e-bike for years.
4. Lighting Systems
Having functioning front and rear lights is made possible through the wiring harnesses. They keep the light source steady to make sure the place is lit at the same level. The app makes riders more noticeable and improves their safety. Night or unclear weather conditions call for strobe rider technology.
5. Charging Systems
Use of our harnesses allows for easy and safe battery charging with tough connectors. They are designed to charge e-bikes using several types of e-bike chargers for user ease. The application makes sure that your pocket device is recharged safely and quickly. It plays a major role in making the bike easy to use.
We provide top-quality wiring harness manufacturing in Pune and versatile E‑Rickshaw wiring harnesses to support diverse electric mobility platforms.
Features and Benefits of Our Electric Bike Wiring Harnesses
Our products, designed by leading Electric Bike Wiring Harness Dealers in Pune, offer unique features and benefits.
1. Long life in working
Our all electric bikes have wiring harnesses which are made from solid and dependable materials to be operational even under heavy uncertain use too. Because of their resistance against wear, vibration and corrosion, our harnesses offering long lasting performance. This strength keeps your electric bike intact and decreases the need for repairs. Which improves trust.
2. Demand specific Designing
Each model of electric bike, which we are producing is built with custom wiring harnesses. People setting up networks can choose the right configuration, length and connector. It helps the library be flexible and work well with a wide range of software.
3. Waterproof Connectors
The waterproof connectors in our wiring harnesses protect against moisture, dust etc. external unnecessary materials. These harnesses makes sure that electrical function will not interrupt, even if when you are driving in the rain. As these are sealed, the protection of the battery increases and short circuits or corrosion are prevented.
4. High Conductivity
Conductive materials carefully chosen for EV Design and Development Dealers in Pune harnesses allow them to deliver power smoothly and use very little energy. Because of the high conductivity, the bike’s motor operates at its best. It adds to improved battery usage and how your vehicle runs.
5. Easy Installation
The setup process is much faster since our wiring harnesses are easy to install. The connectors are already put in place and the wires are clearly labeled so installation is simple. The user-friendly design makes things quicker for both manufacturers and people working on their own projects.
Conclusion
At Nus Technologies, we lead as the best Electric Bike Wiring Harness Manufacturers in Pune, as well as Suppliers and Dealers in Pune, delivering making available creative and trustable solutions for the e-bike industry. Our commitment to quality, customization and performance make sure your electric bikes operate at their best potential for utmost performance. So Partner with us and experience our Wiring Harness power for your e-bikes. Contact us today to explore our offerings and increase your e-bike manufacturing process!
